With the progress of science and technology, the customer is more and more high demand and the service life of the machine performance. The hydraulic system is a lot of machinery and equipment have a component, but with the development of hydraulic technology, the machine for the oil's cleanliness requirements are also getting higher and higher, so in the design of hydraulic system, can not think of filtration equipment, belonging to the auxiliary component and ignore it, ignore it. They vary in size, different specifications, nature also makes the hydraulic filter equipment of different sizes, different specifications. We should according to the actual situation make good use of it, as far as possible to make the machine better life and performance, but also makes the machine cost minimum.
就液壓過濾設(shè)備來說,因?yàn)楝F(xiàn)在市面上型號(hào)各異,所以它們所能應(yīng)用的液壓系統(tǒng)也是千差萬別,因此,在選擇液壓過濾設(shè)備時(shí),還是有非常多的細(xì)節(jié)需要我們注意的。
Hydraulic filtration equipment, because now the market sizes, so the application of hydraulic system they can also differ in thousands of ways, therefore, in the selection of hydraulic filtration equipment, still have very many details we need to pay attention to the.
尤其是對(duì)液壓過濾設(shè)備不是很了解的消費(fèi)者,更是要先去了解下面我所提到的一些注意事項(xiàng),才可以有針對(duì)性的、目的性的去選購液壓過濾設(shè)備。
Especially for the hydraulic pressure filtration equipment is not very understanding of consumers, more is to first understand some matters needing attention what I have mentioned above, we can have a for the purpose of, to choose hydraulic filtration equipment.
首先,我們知道液壓過濾設(shè)備是用于過濾油液中的雜質(zhì)的,那么這里就需要考慮到液壓過濾設(shè)備的過濾純度(即是否有效過濾雜質(zhì))和攔截雜質(zhì)污垢的能力。
First of all, we know that the hydraulic filter equipment is used for filtering impurities in the oil, then there is the need to take into account the purity of hydraulic filter filtration equipment (i.e. whether effective filtering impurities) and intercept dirt ability.
隨著在液壓系統(tǒng)中各種精密閥塊如比例閥、伺服閥大量的使用。注塑系統(tǒng)對(duì)于油液精度的要求越來越高,根據(jù)國(guó)內(nèi)外統(tǒng)計(jì)資料表明,液壓系統(tǒng)的故障大約有70%~80%是由于液壓介質(zhì)受污染所引起的。這種故障在使用了比例閥及伺服閥后更加明顯。因此在設(shè)計(jì)過程中正確選擇過濾設(shè)備是確保液壓系統(tǒng)正常運(yùn)行和延長(zhǎng)液壓設(shè)備使用壽命的關(guān)鍵。
With all kinds of precision valve block, such as a large number of proportional valve and servo valve used in the hydraulic system. Injection system for the increasingly demanding oil precision, according to domestic and international statistics show that, the fault of hydraulic system about 70%~80% is due to a hydraulic medium from pollution caused by the. This failure is more obvious in the use of the proportional valve and servo valve. Therefore, the correct choice of filtration equipment is the key to ensure the normal operation of the hydraulic system and prolong the service life of hydraulic equipment in the design process.
1、系統(tǒng)中污染物的來源固體顆粒是污染物的主要來源,它產(chǎn)生的途徑有以下幾點(diǎn):
Sources of solid particulate pollutants, 1 in the system is the main source of pollutants, it produced pathway has the following several points:
2、在機(jī)器裝過程中殘留的加工鐵屑、灰塵、雜質(zhì)等;
2, in the machine and loading process residues in the processing of iron dust, impurities, etc.;
3、因零件相互摩擦或密封件磨損而產(chǎn)生的磨屑;
The 3 part, debris due to friction or abrasion of the sealing element are mutually generated;
4、因管路腐蝕、生銹而產(chǎn)生的小顆粒。
Small particles of 4, because of pipeline corrosion, rust and produce.
以上這些顆粒會(huì)直接影響系統(tǒng)在工作中的可靠性及部分元件的使用壽命。比如:顆粒使閥芯堵塞,影響機(jī)器的動(dòng)作過程,顆粒使泵的配油盤損害,使機(jī)器產(chǎn)生很大的噪音,并且影響泵的使用壽命等等。為了提高機(jī)器的使用壽命及減少不必要的顆粒,所以在機(jī)器上要有選擇的安裝過濾設(shè)備。
These particles will directly affect the system work in the reliability and service life of the component parts. For example: the valve core plugging effect of particles, the action process of the machine, the pan with oil particles pump damage, to generate a lot of noise, and the influence of the service life of the pump and so on. In order to improve the service life of the machine and reduce unnecessary particles, install the filter equipment so there must be selected on the machine.
在我們選擇過濾設(shè)備時(shí),通常考慮是過濾設(shè)備的過濾精度,而實(shí)際上在選擇過濾設(shè)備的過濾效率和濾材的使用壽命也相當(dāng)重要。目前,國(guó)際上通常采用過濾設(shè)備的β值來表示過濾設(shè)備的過濾效率。所謂β值是指過濾設(shè)備進(jìn)口處流體中大于某一尺寸的顆粒數(shù)與過濾設(shè)備出口處流體中大于某一尺寸的顆粒數(shù)之比。因此β值越大,則該過濾設(shè)備的過濾效率也越高。
In our choice of filtration equipment, generally considered to be the filtering precision filtration equipment, and in fact in the choice of filtration efficiency and filtration equipment service life is also very important. At present, international often use filtration equipment beta value to represent the filtering efficiency of the filter equipment. The so-called beta value refers to the filtration equipment inlet fluid is larger than a certain size particles exit numbers and filtration equipment in fluid is larger than a certain size of the ratio of the number of particles. Therefore, the beta value is greater, then the filtering efficiency of the filtering equipment is also higher and higher.
1、對(duì)于過濾設(shè)備在液壓系統(tǒng)中的配置,通常有以下幾種:
1, for the configuration of filtering equipment in the hydraulic system, usually have the following:
2、吸油過濾設(shè)備,其主要起保護(hù)泵的作用,為了防止因堵塞而引起泵吸空。
2, oil filtering equipment, its main role to protect the pump, in order to avoid congestion caused by pump suction.
3、壓力過濾設(shè)備,主要用于閥的精度要求較高的系統(tǒng)中,尤其是帶比例伺服閥的系統(tǒng)。
3, pressure filtration equipment, mainly used for high precision requirements of the valve system, especially the system with proportional servo valve.
4、回油過濾設(shè)備,這種過濾設(shè)備間接的起到了保護(hù)整個(gè)系統(tǒng)的作用。
4, back to the oil filter device, the filter equipment indirectly to protect the whole system function.
液壓過濾設(shè)備作為液壓系統(tǒng)污染控制的主要元件,其設(shè)計(jì)選型是否合理,日常使用(維護(hù))是否正確直接關(guān)系到系統(tǒng)的安全及可靠性。而在實(shí)際應(yīng)用中,許多用戶對(duì)過濾設(shè)備選型及使用還存在著諸多誤區(qū),不加以糾正將會(huì)影響液壓系統(tǒng)的正常可靠工作。
Hydraulic filter equipment as the main component of pollution control of the hydraulic system, the selection design is reasonable, the daily use (maintenance) is directly related to the safety and reliability of the system. In practical applications, many users on the selection and use of filtration equipment, there are still quite a few mistakes, not corrected will affect the normal and reliable work of the hydraulic system.
1液壓系統(tǒng)中過濾設(shè)備的選型誤區(qū)
Misunderstanding 1 selection filtering equipment hydraulic system
1.1誤區(qū)一:選擇高精度吸油過濾設(shè)備既能有效的保護(hù)泵,又能保證系統(tǒng)的清潔度
1.1 a misunderstanding: the selection of high precision oil filter device can effectively pump protection, but also can ensure the cleanliness of the system
由于油液中的顆粒污染物會(huì)加劇泵的磨損從而影響泵的使用性能和壽命,大顆粒污染物可能還會(huì)卡死泵,嚴(yán)重影響系統(tǒng)的安全、可靠性。因此,有些用戶就選擇了高精度吸油過濾設(shè)備,認(rèn)為其既能保護(hù)泵又能保證系統(tǒng)的清潔度。但是,高精度吸油過濾設(shè)備由于承受了過多污染物而易堵塞,導(dǎo)致泵吸油不暢,以致吸空,加速泵的磨損,嚴(yán)重影響系統(tǒng)安全。所以,吸油過濾設(shè)備的壓降要進(jìn)行嚴(yán)格控制。一般液壓系統(tǒng)可以考慮安裝低精度吸油過濾設(shè)備來保護(hù)泵,并且在對(duì)污染物敏感的元件前安裝過濾設(shè)備加以保護(hù),以控制顆粒污染對(duì)其影響。為了最有效的截獲回路中因元件磨損或外界侵入的污染,建議安裝回油過濾設(shè)備加以控制,以提高整個(gè)系統(tǒng)的清潔度。同時(shí)在系統(tǒng)運(yùn)轉(zhuǎn)前應(yīng)對(duì)管道、油箱進(jìn)行徹底清洗,以保證其油液污染度。這樣整個(gè)系統(tǒng)的油液污染度基本上都得到了控制,既保護(hù)了泵也保護(hù)了整個(gè)系統(tǒng)。
Because of wear particle contaminants in hydraulic oil will increase pump so as to affect the pump performance and life, large particles of pollutants may also stuck pump, seriously affect the safety and reliability of the system. Therefore, some users choose a high-precision oil filter equipment, that it can protect the pump system can guarantee cleanliness. However, high precision oil filter equipment due to bear too much pollutants and is easy to be blocked, resulting in poor pump suction, so that the suction air, wear accelerating pump, seriously affect the system security. So, the pressure drop of oil filtration equipment should be strictly controlled. The hydraulic system can generally consider installing low precision oil filter equipment to protect the pump, and sensitive components of the pollutants before the installation of filtration equipment to be protected, to control particulate pollution on them. In order to component wear or outside intrusion pollution because most effectively capture the loop, the proposed installation of return oil filter equipment to control, to improve the whole system cleanliness. At the same time in the system operation before the deal with pipeline and tank thoroughly cleaned to ensure that the oil contamination. So the whole system oil contamination has been basically controlled, both to protect the pump also protect the entire system.
1.2誤區(qū)二:過濾設(shè)備的額定(公稱)流量就是系統(tǒng)的實(shí)際流量
1.2 error two: filtration equipment rated (nominal) the actual traffic flow is the system
過濾設(shè)備的額定流量是油液黏度在32cst的時(shí)候,油液在規(guī)定原始阻力下的清潔濾芯所
The rated flow filtration equipment is oil viscosity in the 32cst when the filter clean oil under the provisions of the original resistance of